Elevate your sandwich game with this delicious air fried bologna sandwich. Perfectly crispy on the outside and melty on the inside, this recipe is a quick and easy way to enjoy a classic comfort food with a modern twist. Whether you're making a quick lunch or a late-night snack, this sandwich is sure to satisfy your cravings.
If you don't usually keep thick cut bologna in your fridge, you might need to make a quick trip to the supermarket. Look for it in the deli section where they have various cold cuts. Also, if you're opting for the cheese, make sure to pick a type that melts well, such as cheddar or American cheese.

Ingredients For Air Fried Bologna Sandwich Recipe
Thick cut bologna: This is the star of the sandwich, providing a rich, savory flavor and a satisfying texture.
Bread: Choose your favorite type of bread; white, whole wheat, or even sourdough will work well.
Butter: Softened butter is used to create a crispy, golden exterior on the bread.
Cheese: Optional, but adds a delicious melty layer to the sandwich. Cheddar or American cheese are great choices.
Technique Tip for Making This Sandwich
To achieve an evenly crispy texture on both sides of your sandwich, make sure to flip it halfway through the air frying process. Additionally, lightly scoring the edges of the bologna slices can prevent them from curling up, ensuring they cook evenly and stay flat within the sandwich.
Suggested Side Dishes
Alternative Ingredients
thick cut bologna - Substitute with turkey slices: Turkey slices are a leaner alternative and provide a similar texture and flavor profile when air fried.
thick cut bologna - Substitute with vegetarian bologna: For a vegetarian option, use plant-based bologna which mimics the taste and texture of traditional bologna.
your choice bread - Substitute with whole grain bread: Whole grain bread adds more fiber and nutrients, making the sandwich healthier.
your choice bread - Substitute with gluten-free bread: For those with gluten intolerance, gluten-free bread is a suitable alternative.
softened butter - Substitute with olive oil spread: Olive oil spread is a healthier fat option and can be easily spread on bread.
softened butter - Substitute with avocado: Mashed avocado provides a creamy texture and healthy fats, making it a nutritious substitute.
optional cheese - Substitute with vegan cheese: For a dairy-free option, use vegan cheese which melts similarly to regular cheese.
optional cheese - Substitute with hummus: Hummus adds a creamy texture and a unique flavor, making it a great alternative to cheese.
Alternative Recipes Similar to This Sandwich
How to Store or Freeze Your Sandwich
Allow the air fried bologna sandwich to cool completely before storing. This prevents condensation, which can make the bread soggy.
Wrap each sandwich tightly in plastic wrap or aluminum foil. This helps maintain freshness and prevents the sandwich from drying out.
Place the wrapped sandwiches in an airtight container or a resealable plastic bag. This adds an extra layer of protection against moisture and air.
Store the container or bag in the refrigerator if you plan to consume the sandwiches within 2-3 days. This keeps the ingredients fresh and safe to eat.
For longer storage, place the wrapped sandwiches in the freezer. They can be stored for up to 1 month without significant loss of quality.
When ready to eat, if refrigerated, you can reheat the sandwich in the air fryer at 350°F (175°C) for 3-4 minutes, or until heated through and crispy.
If frozen, let the sandwich thaw in the refrigerator overnight before reheating. Alternatively, you can reheat directly from frozen in the air fryer at 350°F (175°C) for 8-10 minutes, flipping halfway through.
Avoid microwaving the sandwich, as this can make the bread rubbery and the bologna less appealing.
If you included cheese, ensure it melts evenly by checking halfway through the reheating process and adjusting the time as needed.
For added freshness, consider adding a fresh slice of tomato or some lettuce after reheating, just before serving.
How to Reheat Leftovers
Preheat your air fryer to 350°F (175°C). Place the leftover bologna sandwich in the basket and heat for 3-4 minutes, flipping halfway through, until the bread is crispy and the bologna is warmed through.
For a quick microwave method, wrap the sandwich in a damp paper towel to retain moisture. Microwave on medium power for 1-2 minutes, checking halfway to ensure even heating.
If you prefer using an oven, preheat it to 350°F (175°C). Wrap the sandwich in aluminum foil to prevent it from drying out. Place it on a baking sheet and heat for 10-12 minutes, or until the cheese (if used) is melted and the sandwich is heated through.
On the stovetop, heat a skillet over medium heat. Place the sandwich in the skillet and cover with a lid. Heat for 2-3 minutes on each side, pressing down gently with a spatula to ensure even heating and a crispy exterior.
For a toaster oven, preheat to 350°F (175°C). Place the sandwich directly on the rack or on a baking sheet. Heat for 5-7 minutes, or until the bread is golden and the bologna is warmed through.
Essential Tools for Making This Sandwich
Air fryer: Used to cook the sandwich, making the bread golden and crispy while heating the bologna and melting the cheese.
Butter knife: Used to spread the softened butter on the bread slices.
Tongs: Handy for flipping the sandwich halfway through the air frying process.
Cutting board: Provides a surface to assemble the sandwich before placing it in the air fryer.
Knife: Used to slice the sandwich in half after it is cooked.
Plate: For serving the finished sandwich.
Time-Saving Tips for This Recipe
Preheat while prepping: Preheat your air fryer while you prepare the ingredients to save time.
Use pre-sliced cheese: Opt for pre-sliced cheese to avoid the hassle of slicing and to ensure even melting.
Butter in advance: Soften and spread the butter on the bread slices ahead of time to streamline assembly.
Batch cooking: If making multiple sandwiches, cook them in batches to maximize the use of your air fryer.
Quick cleanup: Line the air fryer basket with parchment paper for easier cleanup.

Air Fried Bologna Sandwich Recipe
Ingredients
Main Ingredients
- 2 slices Bologna thick cut
- 2 slices Bread your choice
- 1 tablespoon Butter softened
- 1 slice Cheese optional
Instructions
- Preheat your air fryer to 400°F (200°C).
- Butter one side of each bread slice.
- Place one slice of bread, buttered side down, in the air fryer basket.
- Layer the bologna and cheese (if using) on top of the bread.
- Top with the second slice of bread, buttered side up.
- Air fry for 5-7 minutes, flipping halfway through, until the bread is golden and crispy.
- Remove from the air fryer, slice in half, and serve.
Nutritional Value
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